16-110mm PE pipe production line

SJ70/30 extruder with auto loader and dryer

 (37KW motor ，ABB/Delta  inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 150-180kg/h

1 set

SJ30 color line extruder for marking line

1 set

16-110mm pipe mould /die head and die pin and die bushing

1 set

6m vacuum tank with 304 stainless

1 set 

6m cooling water tank

1 set

Hauling off unit without the window and frame

1 set

Cutter machine

1 set

Stacker

1 set

Double position winder 16-40mm

1 set

Spare parts free  Test pipe machine charge  

10HP air chiller  air cooling type water chiller

1 set

Crusher 20-110mm swp400  with 18.5kw

1 set

Laser printer

1 set

Air compressor 11kw

1 set

Welding machine for hdpe pipes 32/110mm

1 set

﹡ working principle: vacuum suction

﹡ automatic start and stop the loading action

Function: charge PE granules into hopper dryer

1

Static pressure max.

Pa

9800

2

Motor power

KW

1.1

3

Electric power supply required

As request

4

capacity

5m

200kg/h

10m

150kg/h

5

Suction hopper volume

L

10

1

Barrel diameter

mm

600

2

Material

/

Stainless steel

3

Sight glass window

/

yes

4

Down slide door plate

/

yes

5

Heating power

Kw

9

6

Power of air blower

kw

0.55

General description

Main electric elements

Frequency inverter:ABB /delta

AC Contactor: Schneider or siemens

Air-break switch: Schneider

Temperature controller: omron/delta

Voltage meter and current meter: DELIXI

Output

Around 200kg/h

Connect type of extruder and mould

Bolt connection

Advantages

Main parts adopt top-rank brand

Strict real time quality control

Screw

Diameter(mm)

70mm

L/D

30/1

Material

38CrMoAlA, Nitrogen treated

Heating

Casting aluminum heater with stainless steel outer cover

Heating segments

5 zone

Heating power

20kw

Barrel

Barrel type

With feeding groove; Water cooling inlet orifice

Cooling

Cooling by blower,

temperature control accuracy: ±1℃

Cooling segment

5 segments

Material

38CrMoAlA, Nitrogen treated

Drive and

Transmission system

Main motor power（KW）

37kw famous brand in china

Speed adjusting mode of main motor

Variable frequency conversion

Rotating speed of main motor (r/min)

1500r/min

Gear box

Hard gear tooth face

Low noise design

Shaft: NSK of Japan

Material of gear: 20CrMnTi

1

Diameter of the Screw

mm

25

2

Ratio of length to diameter

25:1

3

Output

Kg/h

1.5-10

4

Rotation Speed of the Screw

rev/min

5-50

5

Material of the Screw barrel and the Screws

38CrMoAlA

6

Gear box

Hard tooth face ,

 low noise design

7

Heating Capacity of the Screw barrel

KW

6

8

Heating areas of the barrel

2

9

Main Motor Power

Kw

0.75

10

Speed Adjusting Mode

 frequency conversion

11

Cooling for barrel

Air flow cooling, 2- areas

12

Height of the Screw Axes

mm

1000

13

Temperature controller

Brand: omron, Japan

14

Frequency Converter

Brand: ABB, Japan

15

Figure dimension

mm

1450×450×1500

16

Weight

kg

250

﹡ New type calibrator make sure good cooling effect and high speed extrusion

1

Diameter range(OD)

mm

16-110mm

2

Wall thickness

/

as per customer’s request

3

Mould material

/

40Cr

4

Material of the calibration Bushing

/

Sternum Bronze copper

Specification

Wall thickness PN10(SDR17)

Wall thickness PN16（SDR11）

16mm

1.8mm（SDR9）

20mm

1.9mm

25mm

1.8mm

2.3mm

32mm

1.9mm

2.9mm

40mm

2.4mm

3.7mm

50mm

3.0mm

4.6mm

63mm

3.8mm

5.8mm

75mm

4.5mm

6.8mm

90mm

5.4mm

8.2mm

110mm

6.0mm

10.0mm

﹡ automatic water level control

﹡ electric cabinet with water-proof protection

﹡ forceful concentrated spraying water cooling with good cooling effect

﹡ vacuum pump and water pump adopts intelligent pump with self protection function

﹡ Perfect pipeline design can keep nozzle unblocked

Function: calibrate the outer diameters and cooling pipe primarily

1

Length of the tank

mm

6000

2

Material of water tank

stainless steel, SUS304

3

Sizing bushing material

Stannum-bronze

4

Cooling Mode

Spray-pouring cooling

5

Pouring areas

4

6

Water Pump Power

KW

1.5kw×2set

7

Vacuum Pump Power

KW

4kw

﹡Pneumatic clamping, variable frequency speed adjusting

﹡adopt famous brand cylinder

Function: haul off PE pipe stably and synchronal with extruder speed

1

Available pedrail length

mm

1400

2

Clamping  Mode

Pneumatically

3

Speed Adjusting Mode

Frequency Conversion

automatic dust free cutting, with meter counting function

﹡Saw blade adopts carbide blade

Alert Alarm and counting set of free dustu cutter

Function: cut HDPE pipe in fixed length

1

Cutter type

Automatic meter counting cutter

2

Suitable cutting pipe diameter

16-110mm

3

Cutting speed

Synchronization, automatic cut in fixed length

4

Motor power

KW

2.2

5

Material of Cutting Saw

Alloy steel

6

Clamping Mode

Pneumatically Drive

8

Maximum cutting thickness

mm

18

9

Suitable cutting speed

m/min

12

2

Electrical components: Schneider, France

3

Water pump: Source of Taiwan, China                                                   （Lift：13m,Flow rate:12m³,Pipe diameter interface:DN40）

4

Evaporator: Shunyike

5

Condenser: Shunyike

6

Dry filter: Zhejiang Hongsen

7

Expansion valve: Zhejiang Hongsen

8

Fan: Qingdao Juwei

9

Microcomputer control panel:Taiwan Bangpu

10

Refrigerant:Dongyue R22

11

Copper pipe:Jinlong Longyu(1.0mm)

12

Security and protectio:Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

Remarks

1

The above configurations can be customized according to customer needs.

2

This quotation is valid for 7 days due to the large fluctuation of copper pipe price in recent days

3

The whole machine is guaranteed for one year and provides technical service for            life.