NO. | Machine name ( 380v.3p,60hz) | Qty (set) |
1. | Screw loader | 1 |
2. | SJZ80/156 Conical Twin Screw Extruder with 52kw servo motor ,converse energy 25% | 1 |
3. | PVC pipe mould 6’,8’,200,250,315mm for each size thickness 3,4,5,6mm | 1 |
4. | Vacuum Calibration Tank(complete vacuum) | 1 |
5. | Four Caterpillars Haul-offs | 1 |
6. | Planetary cutting machine with chamfering | 1 |
7. | Stacker | 1 |
8. | 500/1000 hot and cold mixer | 1 |
9. | Automatic belling machine with U type mould R TYPE MOULD 6’,8’,200,250,315mm | 1 |
10. | Laser Printer | 1 |
11. | SMP 600 PVC Miller | 1 |
12. | SWP 630 PVC pipe crusher | 1 |
Total FOB qingdao port | ||
Production technical conditions
1. Adaptive power supply: 380v/3p/50Hz
Pipe OD: 315-630mm PN40-10
2、Main Material：PVC powder, caco3 and chemical additives
4、Max output capacity: < 1200-1300kg/h
5、Cooling water temperature: <25℃ Air pressure: > 0.6Mpa
2. Applicable resin: PVC powder + accessories
3. Extrusion volume: 300KG/H
4. Product specification: Pipe Extrusion
5. Production line speed: 0.5-10m/min
6. Center height of extruder: 1000mm
7. Operation direction: Right to left
8. Installed capacity: 110KW (production energy consumption 34Kw / h)
SJSZ80/156 conical twin Screw Extruder
1.1 servo motor 52KW 1 set
1.2. Servo motor variable frequency drive (Huichuan) 52KW 1 set
1) Screw and barrel (demaji)
texture of material 38CrMoAlA
Internal surface treatment Nitriding, diffractive grinding
Heating mode Cast aluminum heating ring
heating power 30kw
Cooling system Barrel fan cooling
Cooling power 250w × four
3) Reducer (European Code)
- box material HT200
- gear form Helical gear
- gear material 20CrMnTi
- gear surface heat treatment Tooth surface quenching
- cold mode Internal circulating water cooling
4) Motor drive
- mode servo motor
- power 52KW
- motor controller frequency control
5) Control appliance
- contactor Siemens
6) Metering feed
- mode Spiral type- motor power: 1.5kw
7) Automatic feeder- mode Spiral feeding mode
- power 1.5kw
Auto screw loader 1500kg/h with cover 159 pipe diameter with 4kw motor With the 500kg hopper and dia 300mm Pneumatic valve
1.PVC materials weighing systems
We design 9 Hoppers
The system is mainly for PVC products in materials mixing when weighing ,Such as: calcium carbonate, titanium dioxide, paraffin wax, etc.
According to the desired weight for automated weighing, weighing accuracy of 5 ~ 10 ‰, with frequency control, HMI, adjustable metering with cutting bits, automatic alarm when lack of material, the whole system is semi-circular fan, distribution reasonable.
اضغط على الوزن المطلوب لالآلي وزنها، وزن دقة 5 ~ 10 ‰، مع تردد مراقبة، HMI، القياس قابل للتعديل مع بت قطع، والتنبيه التلقائي عند عدم وجود المواد، والنظام برمته هو مروحة نصف دائرية والتوزيع معقولة.
1 | Screw Diameter | mm | ￠92/188 |
2 | Screw Length | mm | 2500 |
3 | Screw rotation speed | r/min | 0-36 |
4 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment |
5 | Depth of nitration case | mm | 0.4-0.7mm |
6 | Hardness of nitration | HV | 》950 |
7 | Roughness of the surface | Ra | 0.4un |
8 | Hardness of double alloys | HRC | 55-62 |
9 | Depth of double alloys | mm | 》2 |
10 | Heating Power | KW | 45 |
11 | Barrel Heating | / | Casting Aluminum Heater |
12 | Screw core temperature control | / | Automatic cycle temperature control |
13 | Heating zones | / | 7 |
14 | Cooling | / | blower cooling |
15 | Screw core temperature adjusting | / | Outside loop, silicon oil |
| ||
1 | Available pipe OD | 315-630mm |
2 | Pressure class | PN4-10 |
3 | Mould material | 40Cr, superior quality mould steel |
4 | Material of calibrator | Brass |
Item | Description | ZK-630 |
﹡ automatic water level control and water temperature control ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblocked Function: calibrate the outer diameter and cool | ||
1 | Length | 6300mm |
2 | Material of tank | stainless steel |
3 | Cooling Type | Water Spray-pouring cooling |
4 | Water Pump power | 7.5kw×2pcs |
5 | Vacuum Pump power | 5.5kw×2pcs |
6 | Left and right position adjustment | Manual adjusting |
7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) |
4. water spray cooling tank
Item | Description | ZK-630 |
﹡ automatic water level control and water temperature control ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblocked | ||
1 | Length | 6300mm |
2 | Material of tank | stainless steel |
3 | Cooling Type | Water Spray-pouring cooling |
4 | Water Pump power | 5.5kw×1pcs |
6 | Left and right position adjustment | Manual adjusting |
