PVC Pipe Manufacturing Machine
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Machine for Produce PVC Pipe
Plastic Pipe Machine For pvc Pipe Producing Equipment /upvc Pipe Extruding Line
PVC pipe production line 200mm-400mm
Our PVC pipe production line adopts advanced technology
We can customize various PVC pipe production lines according to the pipe standards of various countries in the world. Our pipe diameter range is: 16mm-1200mm,
from large water supply pipes to small cables We can customize the tube.
Our PVC pipe production lines are spread all over the world and have a large customer base. We will provide all customers with on-site installation, commissioning, training, etc.
Parameters
Model | Pipe range | Extruder | Max output | Max speed | Total power |
PVC-50*2 | 16-50mm | SJSZ65/132 | 250kg/h | 10 m/min | 85 kw |
PVC-63 | 16-63mm | SJSZ51/105 | 150 kg/h | 10 m/min | 60 kw |
PVC-110 | 50-110mm | SJSZ55/110 | 180 kg/h | 10 m/min | 70 kw |
PVC-160 | 63-160mm | SJSZ65/132 | 300 kg/h | 5 m/min | 90 kw |
PVC-250 | 110-250mm | SJSZ80/156 | 400 kg/h | 3.5 m/min | 120 kw |
PVC-315 | 160-315mm | SJSZ80/156 | 400 kg/h | 3 m/min | 160 kw |
PVC-450 | 250-450mm | SJSZ92/188 | 700 kg/h | 1.5 m/min | 200 kw |
PVC-630 | 315-630mm | SJSZ92/188 | 700 kg/h | 0.9 m/min | 230 kw |
PVC PIPE PLASTIC EXTRUSION MACHINE TECHNOLOGICAL PROCESS
DOUBLE-SCREW EXTRUDER---DIE HEAD & MOULD & SIZING SET---VACUUM WATER COOLING TANK--- TRACTION MACHINE-----CUTTING MACHINE-----AUTOMATIC UNLOADING RACK
The unit consists of conical twin screw extruder, PVC pipe extrusion mould, vacuum calibration tank, haul-off machine, planetary saw cutting machine, tripping table, belling machine.
And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer, water chiller, air compressor etc.
Detail Technical Parameters of Each Above machines
screw loader feeder
1 | Screw load pipe diameter | mm | Φ110 |
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2 | Screw pipe length | mm | 4200 |
3 | Screw loader motor | Kw | 2.2 |
4 | Screw loader size | mm | 900*1100*960 |
Conical twin screw Extruder SJSZ80/156
﹡Screw and barrel material：38CrMoAlA，nitriding treated ﹡adopt original famous electric components with high steady running quality . Eg: RKC or Omron temperature controller、Eurotherm DC speed regulator、low-voltage breaker adopts Schneider or Schneider ﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box ﹡Self protective system: current of motor overload automatic stop protection screw displacement automatic stop protection Lubrication oil starvation automatic alarm device Screw and barrel | |||
1 | Screw Diameter | mm | ￠80/156 |
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2 | Screw Length | mm | 2500 |
3 | Screw rotation speed | r/min | 0-36 |
4 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment |
5 | Depth of nitration case | mm | 0.4-0.7mm |
6 | Hardness of nitration | HV | 》950 |
7 | Roughness of the surface | Ra | 0.4un |
8 | Hardness of double alloys | HRC | 55-62 |
9 | Depth of double alloys | mm | 》2 |
10 | Heating Power | KW | 30 |
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11 | Barrel Heating | / | Casting Aluminum Heater |
12 | Screw core temperature control | / | Automatic cycle temperature control |
13 | Heating zones | / | 5 |
14 | Cooling | / | blower cooling |
Cooling fan | Made in taiwan brand : SIROCCO | ||
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15 | Screw core temperature adjusting | / | Outside loop, silicon oil |
Gear box/ Reducer (European Code)
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1 | Applicable standard | / | JB/T9050.1-1999 |
2 | Material of gear and shaft | / | Adopt high strength alloy, carburizing and quenching, grinding |
3 | Gear precision and hardness | / | 6grade, HRC 54-62 |
4 | Oil sealing | All sealing adopt good products | |
5 | Screw Safeguard | / | Automatic screw displacement alarm |
6 | box material | HT200 | |
7 | gear material | 20CrMnTi | |
8 | gear surface heat treatment | Tooth surface quenching | |
9 | BRAND | JIANGSU OU DIAN TRANSMISSION EQUIPMENT CO.,LTD | |
AC SERVO MOTOR | |||
1.SERVO MOTOR MODEL | ISMG2-52D15CD | ||
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Dosing feeding device | |||
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1 | Feeding speed regulator | / | Huichuan frequency conversion |
2 | Can be adjusted separately or synchronized adjusting with extrusion. | ||
3. | Yongjia zhengda mini speed reducer : type YE2-90C-4 | ||
4 | Cooling system Barrel fan cooling 250w × 4 sets | ||
electric system
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1 | Motor Power | KW | Servo motor variable frequency drive (innovince ) 52KW |
Motor brand | Innovince | ||
Advantage | Servo motor save power 20% -30% , output more 30% than AC motor | ||
2 | Speed adjusting mode | / | motor controller frequency control
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3 | Output Capacity | Kg/h | 300kg/h |
4 | Vacuum exhaust system | / | 2.2KW vacuum pump |
5 | Temperature Controller | / | RKC or Omron or delta |
6 | DC speed regulator | / | Eurotherm /innovince |
7 | AC contactor | / | Schneider/ contactor Siemens |
8 | Electric power | / | 380V/50HZ/3phase |
9 | PLC TOUCH SCREEN | SIEMENS /XINJIE/DELTA | |
10 | Extruder axis height | mm | 1100 |
3. Mould for PVC pipe ONE SET
Item | Description | Remarks |
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1 | OD | 200,250,315,355,400MM |
2 | Material of the mould body | Steel 45#(superior mold steel) harden treated |
3 | Material of the inner parts in mould | 40Cr(superior mold steel) harden treated |
4 | Material of calibrator | Stannum Bronze |
5 | Pressure rating(or pipe wall thickness) | According to the file you sent |
6 | PRESSURE STANDARD | PN6, PN10 , PN16,PN20 |
7 | HEATING POWER | 80KW |
8 | MATERIAL OF DIE | 40CR, SURFACE CHROMED AND Runner polished chrome
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9 | Sizing sleeve
| Sizing sleeve is stainless steel
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10 | Mould body frame | phantom with flip trolley
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11 | Heating circle | High-quality ceramic plus mica core cast aluminum
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4,Vacuum Calibration and cooling Tank
Item | Description | CS400 |
Function:
calibrate the outer diameter and cool ﹡ automatic water level control and water temperature intelligent display ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblock | ||
1 | Length | 6000mm |
2 | Material of tank | stainless steel304 |
3 | Cooling Type | Water Spray-pouring cooling |
4 | Vacuum Pump power | 4kw * 2 sets vacuum pump And water pump 5.5kw |
5 | Water Pump power | |
6 | Left and right position adjustment | Manual adjusting |
7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) |
8 | Pipeline installation method | Two-way inlet and two-way drainage |
9 | water pump seal | Mechanical seal |
10 | Front and rear movement motor power | 1.1kw |
11 | Range of movement back and forth | ±500mm |
12 | Move back and forth | Screw drive |
13 | Stainless Steel Sheet Thickness | 5mm |
14 | Box cover material | cast aluminum
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15 | Number of sprinkler pipes | 6 pcs |
16 | Number of nozzles | 240 about |
17 | Filter device | With Filter device |
18 | Recycled water filter | 2 sets |
19 | All fasteners, structural parts, etc. in the box | Stainless Steel |
20 | Tank liquid level control method
| Float + liquid level controller + mechanical drainage device |
Water spray cooling tank
Item | Description |
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Function: calibrate the outer diameter and cool | ||
1 | The length of the vacuum setting box | 6000mm |
2 | Material of tank | stainless steel |
3 | Plate thickness | 5mm |
4 | Sizing range | Φ200—Φ400mm |
6. Four pedrails haul off machine
Item | Description | ||
Function: Draw PVC pipe forward stably, the speed is synchronized with extruder speed. | |||
1 | The quantity of Pedrail | Four | |
2 | Pedrail width | 80mm | |
3 | Pedrail available Length | 2200mm | |
4 | Max. Hauling Force | 40KN | |
5 | Pedrail Clamping and releasing control | Pneumatically control | |
6 | Hauling Motor Power | 5.5kw | |
7 | Hauling Speed | 3m/min(max) | |
Automatic planetary cutting machine
Item | Description | Unit | Remarks |
﹡PLC control、automatic meter counting cutting, Planetary cutting ﹡Pneumatic clamping and releasing, Pneumatic cutting return ﹡Saw blade adopts carbide blade ﹡With dust colleting device
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1 | Cutting type | mm | Automatic cutting |
2 | Cutting diameter suitable range | mm | 400MM |
3 | Cutting motor power | Kw | 2.2 |
4 | Revolution motor Power | Kw | 1.5 |
5 | Fan motor power | Kw | 1.5 |
6 | Material of Cutting Saw | Alloy steel | |
7 | Clamping Mode | Pneumatically | |
8 | Element of Electric System | mm | Schneider |
9 | Valve of Pneumatic system | From AIR TAC | |
10 | PLC TOUCH SCREEN | OMRON ,JAPAN | |
Stacker for finished pipe
.Stacker
Item | Description | |
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1 | Tilting mode | Pneumatically drive automatically |
2 | Control mode | Automatic by sensor |
3 | Length | 4500mm |
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Screw loader machine ( send material to hot mixer )
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Heating mixer
| Motor power | kw | 75 |
Cover of boiler | one set made of alloy | ||
Body of boiler | one set made of stainless steel | ||
Mixing time | Min | 8-15 | |
Lodicules & guiding board | one set | ||
Air tank | one set | ||
Working temperature | ≤150℃ | ||
Air moving system | one set | ||
INVERTER | 75KW | ||
INVERT BRAND | MADE IN CHINA | ||
Max out put | Kg/h | 720-920kg/h | |
Cooling mixer | Total motor power | kw | 11 |
Body of boiler | one set made of stainless steel | ||
Lodicules of water circling cooling | one set made of stainless steel | ||
Running Water pressure | Mpa | ≥0.1 | |
Electric equipment controlling set | one set | ||
Controlling platform | one unit welded by steel | ||
Cold mixing mixer volume | 1000L | ||
Reducer model | WPO175 1：20 | ||
Max out put | Kg/h | 720-920kg/h | |
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11.PVC pipe belling machine Full automatic
Technical parameter: |
Model： SGK-315 |
Application ranger（mm）： 75-315mm |
Axis height（mm）： 1000-190 |
Total power(KW)： 15 |
Heating tube of mill furnace（KW） |
external heating：27KW; internal heating：9KW |
Max hot air temperature（℃）： 350 |
Hydraulic oil pump power（KW）： 7.5 |
Model VP1-40-70 |
System working pressure（Mpa）： 7.5 |
Hydraulic oil： 46# wear resistance hydraulic oil |
Compressed air pressure（Mpa）： 0.4～0.6 |
Water supply pressure（Mpa）： 0.2～0.3 |
Rolling tube motor power（KW）： 0.75 |
Fast hauling off motor（KW）： 1.1 |
Lift motor power （KW）： 1.1 |
PLC XINJIE OR CHINA BRAND |
Text famous brand of china |
Temperature control meter famous brand of china |
Photoelectric switch famous brand of china |
Air-break switch Delixi |
Contactor Schneider of France |
Pneumatic components ： Famous bran of china |
Air cylinder： china and Italy joint venture |
12. 600 PVC pulvertizer www.cuishimachine.com www.cuishiextruder.com
According to the heat work equivalent: after doing work per hour into 860 kcal heat, this machine is external exhaust, the air volume is large,
by the import and export of the wind temperature difference on behalf of most of the heat, a small part of the heat is solved by water cooling.
Requirements: The inlet temperature of the cooling water is not more than 25, the outlet water temperature is not more than 50,
and the cooling water flow is appropriately increased in summer to reduce the temperature。
Third, the main technical parameters
Number of cutterheads: 1 piece, outer diameter 600mm
tooth plate: 1 pay (high-quality steel carburizing quenching, hardness hr60)
Blade: 30 pieces (high-quality steel carburizing and quenching, hardness hr60)
Spindle speed; 3000r/min
Motor power: 55kw
Induced draft fan model: YI32S1 power: 7.5kw
Shutdown fan power: 0.75kw
vibrating screen motor power: 0.25kw
Output: pvc20-80 mesh output :360kg/h
Weight: 1200kg
SWP630 PVC Pipe Crusher
max diameter 400mm ,thickness below 20mm .with knife material Cr12MOV.
Mesh (screen): Ø12mm
- Feeding size: 520mm x 420mm
- Mobile cutting rotation diameter: 630mm
- Pellet output: 700-800 Kg/hr
- Motor: 45KW – 380RPM
Electric cabinet system: The main accessories are Siemens or Schneider
- Number of moving knives: 6 pieces
- Number of fixed knives: 4 pieces
-- -Air delivery system:
+ Motor: 3Kw – Brand Red Flag
+ Volume of stainless steel air hopper: 100 cubic meters (liters)
14.PVC Pipe Thread Cutting Machine
200-315mm Automatic pipe internal and external thread machine
Main Tech data
1 | type | CS-315 | |
2 | Pipe diameter | ￠200mm/￠250mm/￠315mm | |
3 | Pipe length | 3m，6m | |
center height | 1000mm | ||
5 | Use voltage | 380V, 50HZ，3phase | |
6 | compressed air pressure | 0.6Mpa | |
7 | Total power | 8KW | |
8 | Main motor | 3KW | |
9 | Forward motor | 0.75KW | |
10 | Dust fan power | 3KW | |
11 | Lifting motor power | 0.37KW | |
12 | height adjustment | Electric adjustment----by button | |
13 | Machine color | With customer need | |
14 | Machine size | 8370*2250*2300 | |
15 | Machine weight | 2800KG | |
16 | thread type | T-shaped external thread and T-shaped internal thread | |
17 | Blade material
| W18Cr4V | |
15 PIPE GROOVING MACHINE
1 | TYPE | CS-315 | |
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2 | PIPE DIAMETER | ￠200mm/￠250mm/￠315mm | |
3 | PIPE LENGTH | 3M , 6M | |
4 | center height | 700-900mm | |
5 | Use voltage | 380V, 50HZ，3phase | |
6 | compressed air pressure | 0.6Mpa | |
7 | Total power | 10KW | |
8 | Main moto | 3KW | |
9 | UP AND DOWN MOTOR SERVO MOTOR | 0.75KW | |
10 | Rotating motor power (servo motor) | 0.75KW | |
11 | Left and right motor power (servo tor)
| 0.75KW | |
12 | Dust fan power | 5.5KW | |
13 | Machine color | With customer need | |
14 | MACHINE SIZE | 7750*1430*1900 | |
15 | MACHINE WEIGHT | 2500KG | |
16 | Grooving Type | horizontal groove | |
17 | Blade material | W18Cr4V | |
Laser printer one set
1 | Laser medium | Ytterbium-doped fiber |
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2 | Laser center wavelength | 30:1 |
3 | Output | 1064nm |
4 | Laser output power: | 30W |
5 | Modulation frequency | 20 kHz -200 kHz |
6 | Anti-high reflection | with special optical isolator |
7 | Scanning speed | 0 -12000 mm/s |
8 | Marking depth | 0.01 mm -0.2mm (depending on the material) |
9 | Marking range | 110 mm×110mm (optional) |
10 | Marking line width | 0.01 mm -0.1mm |
11 | Minimum character | 0.1mm |
12 | Input power | ≤400W |
