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PVC Foam Board Extrusion Machine
PVC foam board making machine
Product Description
Main feature of Plastic PVC WPC wood plastic composite foam board extrusion line/door board Making Machine/extruder:
Frequency converter:SIEMENS;
2.Full set Siemens electric parts: Main motor/AC contactor/thermal overload relay/circuit breaker(including the large circuit breaker of the whole line)/comment switch;
3.PLC:SIEMENS
4.Temperature controller:OMRON Japan
5.Relay/travel switch:Schneider France
6.Twin-Screw: famous brand from Zhoushan,China
7.Mould:China famous brand like:JC Times/EkO/Weilei
WPC PVC Celuka foam board basic information: | |
Main material | PVC/CaCo3/addtives |
Finished board size | 1220-2050mm(width)*2440mm(length-adjustbable) |
Finished board thickness range | 3-25mm/3-30mm/3-40mm |
Max extruder capacity | 400kgs/h/600kgs/h/800kgs/h/1000kgs/h |
Board surface treatment | Embossing/transfer print/lamination/uv coating/CNC engrave |
Extruder Mold | SYSJ-80/156 | SYSJ-80/173 | SYSJ-92/188 | |
Output capacity | kgs/h | 350 | 550 | 650 |
Output thickness | mm | 3-25 | 3-30 | 3-30 |
Machine List | |||
No. | Name | Qty. | Remark |
1 | Screw loader for extruder | 1 | |
2 | SJZ 80/156 conical twin screw extruder | 1 | |
3 | Extrusion mould unit | 1 | 1220*2440 |
4 | Vacuum calibration Table | 1 | |
5 | Cooling bracket | 1 | |
6 | Haul off unit | 1 | |
7 | Edge cutting device | 1 | |
8 | Tracking cutter | 1 | |
9 | Automatic shift machine | 1 | |
10 | Dust collection device | 1 | |
11 | Mould temperature controller | 1 | |
Auxiliary Machine | |||
12 | SRL-Z Series Mixer unit | 1 | Capacity : 450-550kg/h |
13 | Screw loader for Mixer | 1 | |
14 | Crusher | 1 | Power: 11kw,22kw,30kw |
15 | Pulverizer | 1 | Power: 45kw,55kw,75kw |
List of machines and advantages
Production line&Auxiliary machines:
Part a: Plastic WPC PVC wood plastic composite foam board extrusion line/door board making machine | ||||
NO. | Machine name | Type | Qty. | Note |
1 | Conical twin screw extruder | SJSZ80/156 SJSZ92/188 | 1set | with spring up loader |
2 | Electric control system | 1set | Siemens electrical parts | |
3 | T-mould | 1set | JC Times/Eko/Weilei | |
4 | Calibration unit | 1set | size:1500*600*100mm | |
5 | Cooling bracket | 1set | 5000mm(length)*1500mm(width) | |
6 | Haul-off device | 1set | 8pairs/10pairs/12pairs | |
7 | Shearing unit in length and width | 1set | ||
8 | Dust vacuuming collector | 1set | ||
9 | Stacker | 1set | 2500mm*1750mm | |
NO. | Name of machine | Advantage of machine |
1 | Automatic feed loader | Fully automatic |
2 | Conical Twin Screw extruder | Inovince servo motor, famous brand gearbox and full set of SIEMENS electric control system,30% ENERGY SAVING, STABLE RUNNING, LONG SERVICE LIFE
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3 | T-die | Design by ourself with over 23 years manufacturing experience Extrusion and calibration mould Technical parameters: a.Unique die structure for hollow products using core molding optimized flow path through computer simulation to ensure uniform and stable flow. b.Independent air flow control system to quickly balance the airflow in a short time to obtain a stable production . c.Fine polishing of the cavity , lip and flowing channel.
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4 | Calibrator | 100mm thickness mirror surface calibrator
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5 | Cooling Bracket | 9 pcs stainless iron rollers
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6 | Haul off machine | 8-12 pairs rubber surface rollers
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7 | Transverse cutter |
Technical parameters: a.Special positioning to ensure cutting accurecy. b.Special knife structure, safe and stable c.PLC control system, double dust system.
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8 | Stacker with automatic robert board lift |
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Auxiliary machines(optional) | ||
1 | Crusher | For recycling unqualified board |
2 | Grinder | For recycling unqualified board |
3 | High-speed Heat/Cooling Mixer | For mixing raw materials |
4 | Chiller | To supply cool water |
Number of setting plates: 4 pairs
Setting plate width: 600mm
Thickness of setting plate: 90mm
Length of setting plate: 1500mm
Treatment process: quenching and tempering + hard chromium plating + polishing
Cooling of setting plate: water cooling, specially designed flow channel, good cooling effect
Lifting of setting plate: hydraulic control, separate lifting control
Adjustment mode of upper formwork: fine adjustment screw
Treatment process of lifting guide post adjusting column: quenching and tempering + hard chromium plating + polishing
Front and rear walking mode of electric platform
Electric power: 0.37kw
Reducer form nmrv-40 / 75-500-0.37
Overall height adjustment mode of platform: manual adjustment
Platform overall control independent control panel
The control panel is composed of power indicator, main engine on-off switch, emergency stop button, tachometer, fine adjustment button, v
Pvc Foam Board Physical Properties | ||
Testing Item | Unit | Testing Result |
Density | g/cm3 | 0.35-1.0 |
Tensile Strength | Mpa | 12-20 |
Bending Intensity | Mpa | 12-18 |
Bending elasticity Modulus | Mpa | 800-900 |
Impcting Intensity | KJ/m2 | 8-15 |
Breakage Elongation | % | 15-20 |
Shore hardness D. | D | 45-50 |
Water Absorption | % | ≤1.5 |
Vicar Softening Point | ºC | 73-76 |
Fire Resistance | Self-Extinguishing Less than 5 seconds | |
SWP380 crusher |
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Moving knife 3 pieces Fixed knife 2 pieces Sieve diameter Φ 10mm Large inlet 480 × 320mm Crushing particle size 3-10mm Output 500kg / h Equipped with power of 15kw Wind power 2.2kw Overall weight 2500kg Overall dimension 2 × one point two × 2.4m |
PVC grinder | ||
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Machine Type | SMP630 | |
Rotating Knife Diameter | 630mm | |
Main Motor Power | AC55kw | |
Motor Manufacturer | Huajin | |
Fixed knife | 14pcs | |
Rotating Knife | 27pcs | |
Main Shaft Speed | 3800rmp | |
Cooling Method | Water cooling | |
Fan Power | AC5.5kw | |
Capacity | PVC:350-500KG/H | |
Powder Mesh | PVC:20-80mesh | |
Dust connect | With bags to connect dust. To protect the environment | |
Weight | 1500kg | |
Outer Size (L*W*H) | 3500*1500*3500mm | |
Note: If you need powder in average size, we suggest to add a vibration sieve to work together. And you can change the different sieve to produce different mesh powder. | ||
Vibration Sieve Type | ZDS1000 | |
SHR500/1000 hot and cold mixer |
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High speed mixer: shr500 / 1000 Material and composition of pot body: 1Cr18Ni9Ti stainless steel, with extremely smooth and hard inner surface, which is characterized by wear resistance, corrosion resistance and not easy to stick. Pot cover material: cast aluminum Total volume: 500 / 1000L Number of mixed slurry: 3 Mixing slurry material: 3cr13ni9ti Heating mode: electric heating and self grinding heating Cooling mode: water cooling Temperature control mode: electronic automatic temperature control 1 motor: Power: 75kW, equipped with Senlan or other brand frequency converter (the frequency converter controls the motor, with small starting current and more than 30% power saving.) Cooling motor: 15 kw Mixing time: 6-10min Material of discharge body: cast aluminum Unloading mode: pneumatic unloading |
