PVC foam board extrusion machine

PVC foam board extrusion machine

PVC FOAM BOARD MACHINE

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Installation form Jiangyin Vertical installation Reducer Mechanism Unit The reducer absorbs Italian technology and adopts hard-toothed helical gear grinding technology. Gear material of the reducer: 20CrMnTi is quenched by carburizing and grinding, with a hardness of HRC58-62, and is processed by grinding. Distribution box material The distribution box material is 38CrMoALA nitriding and grinding, the shaft is made of 40Cr material, and the operation is stable. Gear material of distribution box Gear material is 20CrMoTi, which is precision machined, with forced lubrication and cooling unit. Cooling method Cooling gear oil through condenser string water Power transmission unit Coupling structure, smooth operation. Imported thrust bearing: high torque output Protective unit The protective cover is made of A3 steel, and the extruded heating cover is made of stainless steel plate. The frame structure adopts square tube welding, reinforced structure. The entire gearbox is a special reduction device with long life, low noise and low heat generation

 

Electrical control system

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Inverter: Servo Inovance Governor

 Contactor: Siemens contactor

The control panel consists of the power indicator light,

 the main engine on-off switch, and the emergency stop button.

Low-voltage electrical appliances are all Siemens or Schneider products,

and the main air switch is Delixi product.

 

PVC foam board mould

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With choke plug adjustment device: 4 pairs of die lips. The upper die lip is adjustable and the lower die lip is replaceable. Equipped with a die holder with adjustable die lift. Die lip with circulating heat transfer oil device, equipped with 2 mold temperature machines

Effective width of die head: 1350mm

 Runner method: Use hanger type runner

Product width: 1220mm Thickness of foam board products: 5-20mm

Mould material Made of high-quality alloy steel die steel forgings,

the inner runner surface is chrome-plated and polished.

Mold structure: The mold structure absorbs imported technology,

and the interior of the mold cavity is plated

with hard chrome and polished to a bright mirror surface.

Thickness adjustment: There are adjustable bolts on the die lip,

which can be adjusted when producing plates of different thicknesses

Heating form Heating is heated by stainless steel electric heating rod,

 and the discharge is uniform and stable.

Mold trolley Bracket type, with walking wheels.

Material: Square tube steel plate welded reinforced structure

Adjustment method: screw adjustment Adjustable height: 100mm

  Mold temperature machine (WKY) basic configuration and technical parameters

Model: WKY-3-18KW Power supply: 380V 50Hz

 Heat transfer medium: heat transfer oil Control accuracy: ±1°C

Temperature control range: normal temperature -320°C

Pump power: 2.2KW Pump flow: 315L/min Pump head: 26m

Heating power: 18KW

Temperature control method: PLD automatic control Cooling method: indirect cooling

Dimensions: 1150*500*1130 (length.width.height)

 Safety protection: motor overload, electric overheating, low pressure, insufficient medium, overtemperature alarm and other alarm indications

Cooling calibration table

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The number of stereotypes: 4 pairs

Forming plate width: 600mm

 Forming plate thickness: 90mm

Length of shaping plate: 1500mm

Treatment process: tempering + hard chrome plating + polishing

Forming plate cooling: water cooling, special design flow channel,

good cooling effect Setting plate lift: hydraulic control, separate lift control Upper template

adjustment method: fine adjustment

screw Lifting guide column Adjusting column

 processing technology: quenching and tempering + hard chrome plating + polishing

The way the platform travels back and forth Electric

 

8 pairs hauling off machine

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Rubber roller material: Nitrile rubber

Traction rubber roller: 8 groups of 16 rubber rollers

Cots hardness: Shore hardness 53-58 degrees

 Control method: pneumatic pressing, independent control

Working width of rubber roller: 1400mm Rubber roller: φ230mm

Traction adopts frequency conversion speed regulation: Delta frequency converter Line

speed: 1-2.5m/min Motor power: 7.5kw Gear form Helical gear

Move forward and backward Move synchronously with the platform

 

4.6 cut the waste edge

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Automatic cutter machine

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Cutting method: Electric transverse cutting

Self-locking motor: 2.2kw Cutting plate thickness: 3-15mm

 Cut sheet width: 1220 mm

Meter device: limit switch circuit control Advantages of length counting

The length is controlled by mechanical and pneumatic, and the length is accurate.

Vacuum cleaner is common to slitting




Automatic board lifting machine


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SWP380 crusher

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Cutting method: Electric transverse

cutting Self-locking motor: 2.2kw Cutting plate thickness: 3-15mm

Cut sheet width: 1220 mm

 Meter device: limit switch circuit control Advantages of length counting

The length is controlled by mechanical and pneumatic, and the length is accurate.

Vacuum cleaner is common to slitting

 

Pulvertizer

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Machine Type

MF600

Rotating Knife Diameter

600mm

Main Motor Power

AC45kw

Motor Manufacturer

Huajin

Fixed knife

14pcs

Rotating Knife

27pcs

Main Shaft Speed

3800rmp

Cooling Method

Water cooling

Fan Power

AC5.5kw

Capacity

PVC:300-400KG/H

Powder Mesh

PVC:20-80mesh

 

  

 

SRL-Z500/1000 mixer

1

Model

/

SRL-Z500/1000 mixer group

Hot mixer

1

total volume of hot mixer

L

500

2

effective volume of hot mixer

L

375

3

material weight/batch

/batch

≤160

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4

Output

/h

≤800

5

motor power

KW

AC75

6

heating power

KW

16

7

Barral wall thickness

Mm

8mm

8

Barrel bottom thickness

mm

10mm

9

hot mixer rotating speed

r/min

430/860

10

Quantity of stirring blade

pcs

31Cr18Ni9Ti

11

mixing time

min/batch

8-10

Cocooling mixer

1

cooling mixer volume

L

1000

2

effective volume of cooling mixer

L

650

3

motor power

KW

AC15

4

material of cooling mixer blade

/

ZG1Cr18Ni9Ti

5

Barral wall thickness

Mm

8mm

6

Barrel bottom thickness

mm

10mm

7

stirring blade rotating speed

r/m

60

8

lift control method

/

pneumatic

9

Cooling method

/

water cooling

10

cooling time

min/batch

10-15

11

Electrical components

Schneider or Siemens

12

Inverter of hot mixer

Puchuan


 weight and dimension

1

Weight

Kg

5800kg

2

Dimension

Mm

5580*2700*3432mm

3

Dimension of the control panel

mm

800*500*1800mm

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20HP air cooling chiller

PARAMETER

CONFIGURATION                        MODEL

 

SYF-20

Refrigerating capacity

 

Kw 50Hz/60Hz

59.8

71.8

Power supply and electrical components   

Schneider, France

380v 50HZ

Refrigerant  

Eastern Mountain

Name

R22

 The control mode

Internalbalance expansion valveHongsen

The compressor

Panasonic

Type

Closed vortex type10HP*2 sets

Power(Kw)        

18.12

 

 

          The condenser

Shunyike

 

Type

High efficiency copper clad aluminum fins +low noise external rotor fan

Fan power and quantity

0.6Kw*2 sets(Juwei)

Cooling air volume(m³/h)

13600(Model 600)

 

 

The evaporator   

Shunyike

Type

Water tank coil type

 

Frozen water volumem³/h

12.94

15.53

Tank capacityL

350(Stainless steel, external insulation)

 

 

 

Water pump (Taiwan Yuanli)

Power(Kw)

1.5

Liftm

18

Flow rate

21.6

Pipe diameter interface

DN50

 

Security and protectio

Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

 

Mechanical dimensions   

(Surface spray)

Longmm

2100

Widthmm

1000

Highmm

1600

Input total power

KW

20

Mechanical weight

KG

750

Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.

2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.        

Reserves the right to change the above parameters or dimensions without notice.

 

 

 


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