PVC WPC FOAM BOARD PRODUCTION LINE

From extruder to stacker

1.automatic feeding system

2.SJSZ80/156 conical twin screw extruder

3. T -die mould ( L2450, W1220,T:3-25mm)

4.cooling calibration platform -4 couples calibrators

5.Mould temperature controller 2 sets

6.cooling support

7.eight pairs rubber rollers traction with

Trimming and dust collector

8.cutting machine

9.Automatic discharge and stacker/robert

1

20HP chiller

1

0.8MPA air compressor

1

SWP360 crusher

1

SMF630 pulvertizer machine with vibrating system

1

SHR500/1000 heating/cooling mixer

1

1.1

Conical twin screw extruder

With automatic screw feeder

SJSZ-80/156

1set

Equipped with automatic screw feeder

1.2

Electrical control system

1set

Delta frequency converter, Siemens contactor 

1.3

Mould

SJM-1350

1set

Oil string device at die port, automatic temperature control

1.4

Vacuum setting die

SDX-1500

1set

4-stage sizing cooling

1.5

Hauling off

SQY-1400

1set

8 sets, 16 rolls.

1.6

Cooling bracket

SJTJ-3000

1set

1.8

cutting machine

SQG-1220

1set

1.9

Plate unloading device

SJS-1220

1set

1.10

Hot and cold mixer

SHR500/1000

1set

1.11

Crusher

SWP-380

1set

1.12

Grinder

SMP-630

1set

2．1

RAW MATERIAL

PVC Add auxiliary materials

2．2

BOARD SIZE

3-25×1220

2．3

Line speed

0.2-0.8m/min

2．4

MAX OUTPUT

350-450kg/h

2．5

MACHINE SIZE

26000×2200×2900 L×W×H

2．6

WEIGHT

35t

2．7

Total installed power

185kw

2．8

Actual energy consumption power

125kw

2．9

Gas consumption

0.4m3/min

2．10

pressure

0.6mpa

2．11

Water circulation

0.4 m3/min

2．12

VOLTAGE

AC380V±10%50HZ

2．13

WATER

Industrial water, free of impurities, filtered, water pressure: 0.4MPa, water temperature: 15-25 ℃.

2．14

work environment

0-40℃

Raw material allocation→LOADER MATERIAL → EXTRUDER→T DIE MOULD→CALIBRATION TABLE→COOLING FRAME →8 ROLLERS HAULING OFF→  Longitudinal cutting device→Transverse cutting →transportation→test →package

Frequency converter: ABB /holip /Delta/innovince frequency converter

Contactor: Siemens contactor

The control panel consists of power indicator, main engine on-off switch and emergency stop button.

Low voltage electrical appliances are Siemens or Schneider products, and the main air switch is Delixi products

Regulating device with choke plug: 1 set of die lip. The upper die lip can be adjusted and the lower die lip can be replaced. Equipped with die holder with adjustable die lifting.

The mold lip is equipped with a circulating heat transfer oil device, equipped with a mold temperature machine.

Number of setting plates: 4 pairs

Setting plate width: 600mm

Thickness of setting plate: 90mm

Length of setting plate: 1500mm

Overall height adjustment mode of platform: manual adjustment

Platform overall control independent control panel

The control panel is composed of power indicator, main engine on-off switch, emergency stop button, tachometer, fine adjustment button, voltmeter and power switch.

Rubber roller material: nitrile rubber

Traction cots: 8 groups of 16 Cots

Rubber roller hardness: Shore hardness 53-58 degrees

Control mode: pneumatic compression, independent control

Working width of rubber roller: 1400mm

Move back and forth synchronously with the platform

The connection mode with the platform is the mother screw and can be adjusted separately

4.7 cutting machine

 Cutting mode: Electric transverse cutting

Thickness of cut plate: 3-25mm

Cutting plate width: 1220 mm

Dust suction device is common to slitting

4.8 board robert /automatic board lifting machine

https://youtube.com/shorts/7fKDzRNyv00?feature=share

main parameter configuration of special plate splicer for plate

Overall dimension of equipment: 6500 * 1890 * 2600 (5000) mm;The height of the saw is 1150mm-980 mm, which can be adjusted with the center of the saw, and can be connected with the cutting table by the bracket;

Electrical system:

Operation mode: PLC + touch screen, brand: Xinjie

2. Low voltage apparatus: Omron, Siemens, Schneider;

3. Alignment mode of plate conveying: stainless steel idler, idler Φ 60mm, number of idler 18, idler drive is cycloid reducer controlled by frequency converter, reducer model is bwy0-9-0.75kw, frequency converter brand: Xinjie;

4、 Lifting system: variable frequency speed regulating brake motor drive, RV Reducer rubber roller guide vertical lifting, motor power 1.0kw, reducer rv63-25, frequency converter brand: Xinjie;

5、 Translation system: servo motor drive RV Reducer, reducer rv63-10, servo motor model: 80st-0.75kw, brand: Xinjie

6、 Plate grabbing method: vacuum suction cup, number of suction cups: 10;

7、 Maximum stacking height: 1400mm;

8、 Maximum grasping weight: 50kg;

9 Maximum operating speed: 50s / time;

Suitable plate size: 1000-3200mmx1220mm;

1

Cast alumium heater for 1 zone

1 pcs

2

Cooling air fan for barrel

1 pcs

3

Spanner for mould

1 pcs

4

contactors

2 pcs

5

Thermocouples

5 pcs

6

 heating rods for abrasives

5 pcs

7

copper feeler gauge

1pcs

8

die adjusting bolts

5 pcs

9

Feeding spring for feeding machine

2 pcs

10

Pe pipe for feeding machine

2 pcs

11

air pipe connectors

5 pcs

Moving knife 3 pieces

Fixed knife 2 pieces

Sieve diameter Φ 10mm

Large inlet 480 × 320mm

Crushing particle size 3-10mm

Output 500kg / h

Equipped with power of 15kw

Wind power 2.2kw

Overall weight 2500kg

Overall dimension 2 × one point two × 2.4m

High speed mixer: shr500 / 1000

Material and composition of pot body: 1Cr18Ni9Ti stainless steel, with extremely smooth and hard inner surface, which is characterized by wear resistance, corrosion resistance and not easy to stick.

Pot cover material: cast aluminum

(the frequency converter controls the motor, with small starting current and more than 30% power saving.)

Cooling motor: 15 kw

Mixing time: 6-10min

Material of discharge body: cast aluminum

Unloading mode: pneumatic unloading

Refrigerating capacity

Kw 50Hz/60Hz

59.8

71.8

Power supply and electrical components   

（Schneider, France）

380v 50HZ

Refrigerant  

（Eastern Mountain）

Name

R22

 The control mode

Internalbalance expansion valve（Hongsen）

The compressor

（Panasonic）

Type

Closed vortex type（10HP*2 sets）

Power(Kw)        

18.12

          The condenser

（Shunyike）

Type

High efficiency copper clad aluminum fins +low noise external rotor fan

Fan power and quantity

0.6Kw*2 sets(Juwei)

Cooling air volume(m³/h)

13600(Model 600)

The evaporator   

（Shunyike）

Type

Water tank coil type

Frozen water volume（m³/h）

12.94

15.53

Tank capacity（L）

350(Stainless steel, external insulation)

Water pump (Taiwan Yuanli)

Power(Kw)

1.5

Lift（m）

18

Flow rate（m³）

21.6

Pipe diameter interface

DN50

Security and protectio

Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.