PP  HOLLOW  SHEET  LINE

PP HOLLOW SHEET LINE

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Our company major in all kinds of PP hollow corrugated sheet making machine. 

We have the machines for the PP hollow grid plate width from 1200mm to 2400mm and thickness from 2mm to 12mm. We have different model production line,such as the 1400 type PP hollow sheet extruder machine, 1800 type PP corrugated panel extrusion line, 2400 type PP hollow corrugated board making machine, And for each model,we have co-extrusion type for customer choose. The co-extruder type can use 20%-60% filler match for reduce the cost, so our customer can produce the cost competitiveness sheet with good quality.

Name of Commodity

Quantity(set)

SJ120/36 PP hollow grid sheet line

(production width 2200mm, 2-6mm .output 400-450kg/h, speed 1-6m/min)

1 set

 

The following are the auxiliary machines


Die-cutting machine (flat pressing)

1 set

3-color printing press

1 set

Corona Treater

1 set

AUTOMATIC MIXING MATERIAL and color

1 set

Waste edge  recycling machines   

scrap recycling crusher

1 set

SWP360 crusher

1 set

20HP cooling fan chiller

1 set

Ultrasonic welding machine for hollow board

1 set

Semi-automatic nail box machine

1 set

Manual box stapler

1 set

Baler

1 set 

 

PP/PE hollow sheet is light and high strength, moisture-proof, good environmental protection and re-fabrication performance and can be used into the reusable container, packing case, clapboard, backing plate.

 

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TECHNICAL SPECIFICATION OF PP HOLLOW SHEET PRODUCTION LINE

I. Main technical parameters:

1. Suitable material: PP

2. Extruder Output: 400-450kg/h

3. Power: 3-phase, 380V, 50Hz

4. Product specification: 

Production valid Width: 2200mm

Thickness: 2mm-6mm

THE MACHINE POWER :280KW 

big ginger box 4MM


850G

fruit tray 3MM


550G

 

Ⅱ. Detailed specification of the line:

SJ90/35 PP hollow grid sheet line 

( with width 1220mm, thickness 2-6mm .output 240kg/h, speed 1-6m/min)

Machine list:


  • Automatic uploading machine                            1 set

  • SJ-120/36 single screw extruder                          1 set

  • Hydraulic pressure automatic screen changer              1 set

  • Grid plate die(as per sample provided)                    1 set

  • Vacuum calibration set                                  1 set

  • The first hauling off machine                             1 set 

  • Thermal drying equipment                               1 set 

  • Cold air setting equipment                               1 set   

  • The second hauling off machine                          1 set 

  • Board cutter machine                                   1 set 

  • Transportation system (stacker)                          1 set

  • PLC touch screen control system                         1 set 


Detailed specification of the line:


lAutomatic uploading machine: Taiwan SHINI product

Automatic feeder: Taiwan SHINI product SHD series hopper dryers are designed for drying non-hygroscopic plastics granules SHD series blows hot air from bottom cone via a shade separator. Standard features include P.D. temperature control (drying up to 150oC), hinged hopper for easy cleaning, hopper base assembly, hopper lid prepared for easy mounting of hopper loader. Options include 24-hr timer, insulated hopper, dust collector,hot air recycler, take-off box, mobile stand etc

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1.SJ120/36 single screw extruder

  • This extruder is a new type of screw design developed by the company. The structure is suitable for the research and development of low-cost products. It has the characteristics of good plasticization, good dispersion and high output.


 

  • Barrel: barrel is made of special steel alloy, and is equipped with aluminum thermal foil with air cooling system

  • Gearbox: gears are made of steel alloy with heat treatment and are finished with surface precision grinding. By using oil injection cooling system, it reduces noise when operating under high RPM and enhances the life span of gears

  • Motor: AC motor, selected famous brand products. Controlled by Japanese Fuji frequency converser.

  • Control system: Adopt selected high quality and famous brand products from Europe, Korea and Japan manufactures. Machine works more stable and longer working-period.


1.1 Model

SJ-120/36

1.2 High efficiency screw


Diameter

120mm

L/D

36:1

Material                              

38CrMoAlA

Surface Treatment

Nitrided and Polished

1.3 Barrel


Material

38CrMoAlA

Inner Surface treatment

Nitrided, ground

Heating method

380V, 60HZ

Heating power

49KW

We use special screw type , you can use 30% recycling crushed pp and 70% virgin raw material  


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1.4 Gearbox


Material of the house

QT200

Gearbox type

ZLYJ250

Gear type

Helical gears

Material of the gear

20CrMnTi

Heat treatment of the gear surface

Quenching

Material of the axes

40Cr

Bearings

Imported high bearing

1.9 Electricity equipment:


china famous brand SINEE ” inverter for variable frequency speed modulation

Ÿ OMRON/delta intelligent meters are adopted for the temperature control system. They feature double-passage, PID data self-determination, digital communication, temperature alarming and open heating circuit indication, etc.

Ÿ Melt pressure and temperature measure service are one sets.

The switchgear cabinet is designed and manufactured as per Siemens/schenider/delixi  standards

 


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2. Hydraulic pressure automatic screen changer   1 set


Keep the machine working and clean out the flotsam in time.

Hydraulic pressure driving

Double net hydraulic screen changer

Cylinder stroke : 250mm

Working oil pressure : 10-20mpa

Motor power : 4kw

 

 

Melt pressure sensor  2 sets

3.Grid plate die(as per sample provided) 1 set

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Mould material

steel with high quality p20

Mould width

2400mm

Number of temperature control zones

11 zones

Rotor flow and air pressure control area

10 zones


Product thickness

2-6mm

4. Vacuum calibration Device

1 set

 

 

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Vacuum calibration rack

1set

Air tank

4 sets

Vacuum pump

15kW

Blower 

1.5kw

Electrical stick

1 set

Power

0.75kw

Sideway of fixed table

1 set

5.The first hauling off machines  of transporting rolls  1 set


 

 

 

 

 

 

 

 

 

 

 

 

 

 

(steel frame, deal with by chromium-plating for rolls)

Treatment method outside:

Chromium plating

Hauling off  speed

1-6m/min

Hauling off motor

7.5kw

Slitting shears

1 set.

Quantity of rollers

5 pieces

Cut edge knife  

2 pcs


 

6. Heat setting oven

 

    1set

 


Transportation

By transporting track

Rack

Made by stainless steel

Size :

2400*2000

 

 

This production line is a fully automatic production line, using the domestic listed company Xinjie PLC+HIM+ precise temperature control module control system, sinusoidal frequency converter. During normal production, it is only necessary to add raw materials at the head, and then collect the product at the tail. The production process of more than 20 meters long only needs one person to patrol from time to time.

 

The following machines are by choice , you can buy in your local market 


1. Automatic mixer material and color machine 500kg/h 


2.Waste edge  recycling machines    1000usd 

We make the cut the waste edge inline crusher to small pieces can use into the extruder directly , but no more than 30% recycling  every time 


3. The whole line need to match a swp360 crushe  

SWP360 crusher 


1

Moving cutter rotating diameter

360


2

Motor type and power

15kw

3

Sieve pore diameter

12mm

 

4

Moving cutter quantity

3

5

Fixed cutter quantity

2

6

Crusher output

350-400kg/h

 

4.20hp FAN COOLING chiller

 

PARAMETER CONFIGURATION                        MODEL

 

SYF-20

Refrigerating capacity

 

Kw 50Hz/60Hz

59.8

71.8

Power supply and electrical components   

Schneider, France

380v 50HZ

Refrigerant  

Eastern Mountain

Name

R22

 The control mode

Internalbalance expansion valveHongsen

The compressor

Panasonic

Type

Closed vortex type10HP*2 sets

Power(Kw)        

18.12

 

 

          The condenser

Shunyike

 

Type

High efficiency copper clad aluminum fins +low noise external rotor fan

Fan power and quantity

0.6Kw*2 sets(Juwei)

Cooling air volume(m³/h)

13600(Model 600)

 

 

The evaporator   

Shunyike

Type

Water tank coil type

 

Frozen water volumem³/h

12.94

15.53

Tank capacityL

350(Stainless steel, external insulation)

 

 

 

Water pump (Taiwan Yuanli)

Power(Kw)

1.5

Liftm

18

Flow rate

21.6

Pipe diameter interface

DN50

 

Security and protectio

Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

 

Mechanical dimensions   

(Surface spray)

Longmm

2100

Widthmm

1000

Highmm

1600

Input total power

KW

20

Mechanical weight

KG

750

Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.

2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.        

Reserves the right to change the above parameters or dimensions without noti


5.Semi-automatic Flatbed Die Cutting Machine


TMZ1620B Semi-Automatic Flatbed Die Cutting Machine

1- Device description

 Equipped with high-precision gearbox, fast speed, long life, safe and reliable

The newly designed tooth row system and reinforced chain can effectively improve the stability of paper operation, reduce maintenance and prolong the service life of the machine.

Pneumatic locking system of the die-cutting plate frame, easy to operate, the die-cutting plate frame adopts an integrated structure, which is accurate and durable.

The die-cutting pressure is uniform, the patch is less, and the operation is visual design.

The electric control system adopts PLC control and is equipped with various safety protection devices. When a fault occurs, the sound and light alarm and automatically stop, which truly achieves human-machine safety.


ITEM

SPECIFICATION

Pressure adjustment range

±1mm

Minimum front scrap size

≥8mm

Mechanical top speed

4000S/H

TOTAL POWER

20.5KW

TOTAL WEIGHT

21T

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Three-color printing die-cutting machine

ITEM

SPECIFICATION

machine design speed

260PCS/MIN

Standard plate thickness

7.2MM

Printable Cardboard Thickness

3-11MM

Printing cylinder axial adjustment

 ±10MM

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